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| Thru Hole |
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SMT |
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General |
Lead Forming
Component Prep
Hand Solder
Flow Solder
Rework
Terminal Install
Comp. Steam Aging |
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Stencil Printing
Solder Reflow
Pick & Place
Hot Flow Solder
Rework |
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Conformal Coating
Marking
Bonding
Cleanliness Testing
PWB Baking
Dry Storage |
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Low Voltage
High Voltage
Winding: AWG 7 to 47
Square Wire
Copper Strap
Testing: Static &
Load
Lead Striping (Mechanical/Chemical) |
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Encapsulation & Potting
Vacuum/Pressure Impregnation
Temp. Cycle
Thermal Shock
Baking
Potting Hardness Testing |
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Marking
Screen Printing
Rubber Stamp
Conformal Coating
Painting |
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Bonding
Adhesives
Masking
Chassis Solder Sealing |
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Thru-Hole Installation Connector
Installation
Wire Prep
Wire Marking
Wire Installation
Wire Wrap
Wire Stripping
Comp/Wire Tinning
Hand Soldering |
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Component Staking
Magnetic Installation
Final Assembly
Rework
Tie Wrap
Spot Ties
Crimping |
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Helicoil Install
Inserts
Swaged Terminals
Rivet
Mounting Clips
Hardware Install
Stud Mounted Components
Chassis Comp.
Chem. Film
Heat Sink Matl |
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Milling
Turning
Drilling
Boring
C Sink
C Boring
Surfacing
Cutting
Bending
Shearing |
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Vibration
Shock
Spot Welding
Laser Welding
Brazing |
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Etching
Punch Press
Silk Screen Fabrication
Plating: Chem. Film,
Gold, Silver, Tin, Copper
Micro Sectioning |
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| Functional Acceptance |
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Environmental Testing |
Isolation Resistance
Line to Chassis
Output to Chassis
Input to Output
Inrush current
Input Voltage
Variations/Transients
Load Regulation
Line Load Regulation
Output Ripple and Noise
Turn-On and Turn-Off
Time
Efficiency |
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Vibration Workmanship
Screening
Thermal Cycling
Thermal Vac (as specified)
**
Thermal Shock (as specified) |
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| Special Testing |
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Bode Plot (as REQD)
EMI Conducted
EMI Radiated **
EMI Susceptibility
**
Step Input Voltage
Dynamic Output Loading
Unique System Tests |
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All Test Equipment & Technicians on site, except where noted **
Each test is performed using approved Test Procedures
For specific test process see Mfg. Flow Charts |
